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The 5 most popular die-cutting machines

What is die-cutting? Die cutting  is a mass manufacturing process where shapes are cut by shearing raw materials such as paper and chipboard using a die, a specially made tool used to cut or shape materials. The die has sharp edges to pierce the material; and has the two-dimensional shape of a finished part. The die-cutting process works on the same principle as a cookie cutter that cuts dough into smaller sizes. Materials that can be die cut include paper, fabric, rubber, fiberglass, sheet metal, foam, wood, and plastic. MYQ1060 Automatic die cutting creasing machine with stripper   What is the purpose of a die cutter? Although die cutters vary (you will need to read the machine specifications before purchasing), all die cutters will cut paper. Most can cut felt, foam, thin fabrics and vinyl, although it is important to note that only steel rule dies can cut chipboard. Some can even cut corkboard, leather, rubber, and sponge! Die cutters can be used to make stickers, envelop...

WHAT IS A CORRUGATED BOX?

If you work in the packaging or shipping industry, you probably work with cardboard boxes daily. Corrugated cardboard boxes are one of the core products used to package and ship products of all types around the world, so they are an integral component in several businesses and industries. While you may use them on a regular basis, you probably have never given much thought to where  corrugated boxes  come from or how they are manufactured. It is easy to forget that the boxes you depend on were once trees growing in forests spanning the globe. The process for transforming a tree into corrugated cardboard is actually quite fascinating, and it is more high-tech than you may realize. How exactly is the humble corrugated box made? We’re glad you asked! WHAT IS A CORRUGATED BOX? Corrugated cardboard is an extremely versatile material that is used to protect, display and ship virtually all types of products. It is made using three layers of strong paper known as craft paper, which m...

The cause of paper broken after automatic die cutting

In recent years, with the packaging industry is difficult to recruit enough workers, many companies began to use a large number of automatic die-cutting machine. But often die-cutting section of friends reflect that the equipment will appear after a period of time the phenomenon of broken paper, what is the cause of it?   01 in the die-cutting knife knocked out or sawed out of the small mouth is not appropriate (1) small openings mainly in the direction of paper movement, left and right sides can not open or less open a little. (2) The small opening should be opened as far as possible in the finished box can be glued or folded in the inside of the part. (3) If there is a small incoherent hole in the paper, a small hole must be opened in the die-cutting knife in the direction of paper movement on the die-cutting plate, so that the waste paper in the small hole will not fall on the steel plate and be dragged into the creasing line, causing the product to break at the creasing part. (...

How to choose a die plate according to the characteristics of the product

In die-cutting industry, die is an essential tool. A die consists of a die-cutting plate and a blade. They are generally used for stamping the desired product shape. There are many kinds of blades used in the die! Today we share with you: how to choose a die according to the characteristics of the product. To sum up, the die should be selected from three aspects of the product, in order: product precision, product output, and product material!   Product precision The error of the mold itself is between plus or minus 0.05~0.2MM! 1. if the product precision is within plus or minus 0.05, three kinds of paint molds can be used: corrosion molds, engraving molds, hardware molds. 2. If the product accuracy is within plus or minus 0.1, please use two kinds of molds: wood mold and plastic mold (of course, the other three are also available, but the cost is higher). If you can't relax the product tolerance, then don't try to use low-cost molds! MYQ1060 Automatic die cutting creasing mac...

Problems in the Process of Carton Die-cutting

In the carton die-cutting process, we often encounter many problems, if these problems are not handled well, it will affect the carton printing, causing incalculable losses. Problems in the   carton die-cutting process   are as follows.                                                                               BMY1300  Semi automatic die-cutting and creasing machine   1. poor printing and cutting accuracy With the continuous improvement in the quality requirements of printed cartons, carton packaging design is becoming more and more complex. Complex carton template correspondingly increases the printing and  die-cutting accuracy requirements , in order to maintain the error range of ± 0.15mm, qualified die-cutting machine is essential, while paying attention to t...

How are cutting dies made?

The development of cutting die technology and manufacturing techniques ensures the most efficient and accurate   die-cut box design . Typically, the package outline is generated by Computer-Aided Design (CAD). This digital drawing is transferred to a piece of hardwood called a template.  The most sophisticated method of drawing the design on the template is to burn it on the wood surface using a state-of-the-art laser cutter.  The introduction of the laser in this process ensures greater accuracy in drawing on the moldboard.  Cutting dies are made using metal strips called rule or steel rule. The cutting rule is shaped into shape using a rule bender, which bends, cuts and grooves the steel into the desired shape.   Multiple cutting rules can be used in the die cutting process. Each rule has its own function and purpose, depending on the complexity of the package.  Some of the most common rule options are. ● Through-cutting: Through-cutting cuts the packagin...

Understanding the Die-cutting Process in Custom Packaging

The die-cutting process is a popular manufacturing technique in the packaging industry. It involves the use of dies used to cut soft materials into various packaging designs and shapes. The ability to produce custom packaging in volume is where the true value of the die-cutting process lies. Die-cut packaging is easier, faster and more cost effective, allowing for the creation of custom packaging on a larger scale.  In this article, we'll explore the die-cutting process and its role in custom packaging.  You will also see.  ● Die-cut boxes explained in detail ● How cutting dies are made ●Die-cutting technology  ● The FEFCO corrugated packaging category  ● Finishing options that complement die-cut box design   Understanding the die-cutting process A cutting die is essentially a giant cookie cutter that is pressed into the material to form the desired shape of the package. Die cutting has come a long way from its origins in the shoe industry during the indust...

Understanding Different Methods of Die Cutting

When it comes to producing a wide range of packaging products, automobile parts, device components, and other similar products, related industries often turn to the die cutting process due to its versatility and flexibility. Die cutting can effectively create different shapes, designs, and patterns in generating numerous products. They can likewise work on a wide array of materials as well as cut in bulk, lowering the overall production costs as well as minimising the time needed to deliver parts and products. Generally, die cutting involves three primary components. These components are the cutting unit, the cutting tool, and the workpiece or the material that will be processed and cut. The cutting tools are often designed according to the die cutting methods that they are intended to perform, while the die inside the cutting unit is utilised for shaping the materials. There are various types of die cutting that can be done to successfully produce the intended products. After all, dif...

Solving the die-cutting dilemma for large packaging needs

When producing packaging materials, a common process used by the industry is die cutting. Die cutting is a process where low strength materials (such as paper, corrugated fiberboard, cardboard, fiber, foil, plastic, etc.) are cut through a die. What makes the die an integral part of the process is its ability to cut pieces with a specified shape. The consistency and accuracy of the die and die cutting process itself allows industries and their respective businesses to maximize aesthetically pleasing and unique packaging products. They can even obtain products with different shapes and profiles and multiple layers of complex cuts. In addition, they can get the packaging materials they need in a very short period of time, as the die-cutting process can produce large quantities of these materials at once. With these benefits, companies that perform  die-cutting processes  can certainly help companies get the packaging materials they need. If you are looking to source a large amou...

C145 Automatic die-cutting and creasing machine with stripping station

C145   Automatic die-cutting and creasing machine with stripping station Product Features C145 machine is a special equipment for die-cutting of high-end color boxes  and color boxes, developed by our company in combination with the superior performance of similar products at home and abroad. This machine uses high-strength paper grippers. The advanced opening gripper mechanism can adapt to various types of cardboard and corrugated paper; the front and rear positioning and side positioning mechanisms ensure the accuracy of die-cutting paper. Equipped with high-precision intermittent mechanism; rapid-action pneumatic clutch and pneumatic lock plate. Using programmable controller and man-machine interface, digital display of the machine's working speed, number of processed sheets, and total running time; the machine's fault display makes troubleshooting operations very convenient. The inverter is used to control the main motor, stepless speed regulation, and stable operation. Th...

Automatic die-cutting and creasing machines: Best uses and applications

Since the introduction of automatic die-cutting machinery, programmable media forming tools have flourished. The device works like a Zen master living in a flexible industrial engine that machine creases processed media as if it were producing some perfectly folded origami structure. As colorful as this opening description sounds, it really is a powerful introduction to the best uses and applications for this self-regulating device. Automated box and carton construction The programmable die-cutting assembly works in concert with the creasing module to cut the contours of boxes and cartons from rigid card stock. Assembled without staples or tape, high tolerance cuts and crease line slots are sewn together to form boxes and beverage cartons. Not surprisingly, this industrial and commercial base has outpaced all other applications, with the packaging industry growing year after year as more and more goods come from online retailers and their warehouses.   Glass and mortar storefronts ...

Kingvida Yutian Printing and Packaging Machinery Exhibition

Kingvida Printing Machinery was invited to participate in the 2019 China Tangshan 2nd Yutian Printing and Packaging Machinery International Expo. The exhibition opened on October 11 in the Economic Development Zone of Yutian County, Hebei Province. Kingvida occupies Hall B with a high-profile area of 312 square meters, which once became the focus of media interviews and the selection of exhibitors. At this exhibition, Kingvida  Printing Machinery displayed the company’s four major series of products-nailing and pasting machine, die-cutting machine, box pasting machine, and laminating machine, which consolidated the existing cooperative relationship and discovered a large number of potential customers for market development. Laid a solid foundation.

What's the Difference: Cardboard vs. Corrugated Box

  When referring to any type of paper-based packaging material, the term "cardboard" is often used. However, for the professional packaging industry, the effective material used is corrugated cardboard. So what is the difference between the two? Although the two materials look similar, corrugated boxes are more durable than cardboard boxes, alleviating the concern that your product will be damaged during shipping. Read further to learn more about the differences between cardboard and corrugated boxes to enhance your packaging efforts What's the difference in terminology?  When choosing the right packaging material to ship your product, it's important to know what type of packaging you're actually getting. If not, you may not be reflecting your brand as much as you think. Cardboard usually refers to thick paper or heavy pulp. You can see this material used for cereal boxes or greeting cards. Although corrugated boxes are made from some cardboard, it is important to...