跳至主要内容

Understanding the Die-cutting Process in Custom Packaging

The die-cutting process is a popular manufacturing technique in the packaging industry. It involves the use of dies used to cut soft materials into various packaging designs and shapes.

The ability to produce custom packaging in volume is where the true value of the die-cutting process lies. Die-cut packaging is easier, faster and more cost effective, allowing for the creation of custom packaging on a larger scale. 

die cutting machine

In this article, we'll explore the die-cutting process and its role in custom packaging. 

You will also see. 

● Die-cut boxes explained in detail

● How cutting dies are made

●Die-cutting technology 

● The FEFCO corrugated packaging category 

● Finishing options that complement die-cut box design

 die cutting machine

Understanding the die-cutting process

A cutting die is essentially a giant cookie cutter that is pressed into the material to form the desired shape of the package.

Die cutting has come a long way from its origins in the shoe industry during the industrial revolution. 

Originally designed to aid in the mass production of packaging, die cutting has evolved into a versatile manufacturing process.

Almost any shape, design or pattern can be created using cutting dies.

 die cutting machine

Customized packaging is produced using custom steel dies and die-cutting machines. 

This form of manufacturing allows for mass production of packaging. But more importantly, die-cut packaging ensures precision accuracy. 

评论

发表评论

此博客中的热门博文

Solving the die-cutting dilemma for large packaging needs

When producing packaging materials, a common process used by the industry is die cutting. Die cutting is a process where low strength materials (such as paper, corrugated fiberboard, cardboard, fiber, foil, plastic, etc.) are cut through a die. What makes the die an integral part of the process is its ability to cut pieces with a specified shape. The consistency and accuracy of the die and die cutting process itself allows industries and their respective businesses to maximize aesthetically pleasing and unique packaging products. They can even obtain products with different shapes and profiles and multiple layers of complex cuts. In addition, they can get the packaging materials they need in a very short period of time, as the die-cutting process can produce large quantities of these materials at once. With these benefits, companies that perform  die-cutting processes  can certainly help companies get the packaging materials they need. If you are looking to source a large amount of pac
发表评论
阅读全文

The 5 most popular die-cutting machines

What is die-cutting? Die cutting  is a mass manufacturing process where shapes are cut by shearing raw materials such as paper and chipboard using a die, a specially made tool used to cut or shape materials. The die has sharp edges to pierce the material; and has the two-dimensional shape of a finished part. The die-cutting process works on the same principle as a cookie cutter that cuts dough into smaller sizes. Materials that can be die cut include paper, fabric, rubber, fiberglass, sheet metal, foam, wood, and plastic. MYQ1060 Automatic die cutting creasing machine with stripper   What is the purpose of a die cutter? Although die cutters vary (you will need to read the machine specifications before purchasing), all die cutters will cut paper. Most can cut felt, foam, thin fabrics and vinyl, although it is important to note that only steel rule dies can cut chipboard. Some can even cut corkboard, leather, rubber, and sponge! Die cutters can be used to make stickers, envelopes, stand
发表评论
阅读全文

How are cutting dies made?

The development of cutting die technology and manufacturing techniques ensures the most efficient and accurate   die-cut box design . Typically, the package outline is generated by Computer-Aided Design (CAD). This digital drawing is transferred to a piece of hardwood called a template.  The most sophisticated method of drawing the design on the template is to burn it on the wood surface using a state-of-the-art laser cutter.  The introduction of the laser in this process ensures greater accuracy in drawing on the moldboard.  Cutting dies are made using metal strips called rule or steel rule. The cutting rule is shaped into shape using a rule bender, which bends, cuts and grooves the steel into the desired shape.   Multiple cutting rules can be used in the die cutting process. Each rule has its own function and purpose, depending on the complexity of the package.  Some of the most common rule options are. ● Through-cutting: Through-cutting cuts the packaging material. ● Scores: Instead
发表评论
阅读全文