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Understanding the Die-cutting Process in Custom Packaging

The die-cutting process is a popular manufacturing technique in the packaging industry. It involves the use of dies used to cut soft materials into various packaging designs and shapes.

The ability to produce custom packaging in volume is where the true value of the die-cutting process lies. Die-cut packaging is easier, faster and more cost effective, allowing for the creation of custom packaging on a larger scale. 

die cutting machine

In this article, we'll explore the die-cutting process and its role in custom packaging. 

You will also see. 

● Die-cut boxes explained in detail

● How cutting dies are made

●Die-cutting technology 

● The FEFCO corrugated packaging category 

● Finishing options that complement die-cut box design

 die cutting machine

Understanding the die-cutting process

A cutting die is essentially a giant cookie cutter that is pressed into the material to form the desired shape of the package.

Die cutting has come a long way from its origins in the shoe industry during the industrial revolution. 

Originally designed to aid in the mass production of packaging, die cutting has evolved into a versatile manufacturing process.

Almost any shape, design or pattern can be created using cutting dies.

 die cutting machine

Customized packaging is produced using custom steel dies and die-cutting machines. 

This form of manufacturing allows for mass production of packaging. But more importantly, die-cut packaging ensures precision accuracy. 

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How are cutting dies made?

The development of cutting die technology and manufacturing techniques ensures the most efficient and accurate   die-cut box design . Typically, the package outline is generated by Computer-Aided Design (CAD). This digital drawing is transferred to a piece of hardwood called a template.  The most sophisticated method of drawing the design on the template is to burn it on the wood surface using a state-of-the-art laser cutter.  The introduction of the laser in this process ensures greater accuracy in drawing on the moldboard.  Cutting dies are made using metal strips called rule or steel rule. The cutting rule is shaped into shape using a rule bender, which bends, cuts and grooves the steel into the desired shape.   Multiple cutting rules can be used in the die cutting process. Each rule has its own function and purpose, depending on the complexity of the package.  Some of the most common rule options are. ● Through-cutting: Through-cutting cuts the packagin...
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WHAT IS A CORRUGATED BOX?

If you work in the packaging or shipping industry, you probably work with cardboard boxes daily. Corrugated cardboard boxes are one of the core products used to package and ship products of all types around the world, so they are an integral component in several businesses and industries. While you may use them on a regular basis, you probably have never given much thought to where  corrugated boxes  come from or how they are manufactured. It is easy to forget that the boxes you depend on were once trees growing in forests spanning the globe. The process for transforming a tree into corrugated cardboard is actually quite fascinating, and it is more high-tech than you may realize. How exactly is the humble corrugated box made? We’re glad you asked! WHAT IS A CORRUGATED BOX? Corrugated cardboard is an extremely versatile material that is used to protect, display and ship virtually all types of products. It is made using three layers of strong paper known as craft paper, which m...
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