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How to choose a die plate according to the characteristics of the product

In die-cutting industry, die is an essential tool. A die consists of a die-cutting plate and a blade. They are generally used for stamping the desired product shape. There are many kinds of blades used in the die! Today we share with you: how to choose a die according to the characteristics of the product. To sum up, the die should be selected from three aspects of the product, in order: product precision, product output, and product material!   Product precision The error of the mold itself is between plus or minus 0.05~0.2MM! 1. if the product precision is within plus or minus 0.05, three kinds of paint molds can be used: corrosion molds, engraving molds, hardware molds. 2. If the product accuracy is within plus or minus 0.1, please use two kinds of molds: wood mold and plastic mold (of course, the other three are also available, but the cost is higher). If you can't relax the product tolerance, then don't try to use low-cost molds! MYQ1060 Automatic die cutting creasing mac...

Problems in the Process of Carton Die-cutting

In the carton die-cutting process, we often encounter many problems, if these problems are not handled well, it will affect the carton printing, causing incalculable losses. Problems in the   carton die-cutting process   are as follows.                                                                               BMY1300  Semi automatic die-cutting and creasing machine   1. poor printing and cutting accuracy With the continuous improvement in the quality requirements of printed cartons, carton packaging design is becoming more and more complex. Complex carton template correspondingly increases the printing and  die-cutting accuracy requirements , in order to maintain the error range of ± 0.15mm, qualified die-cutting machine is essential, while paying attention to t...

How are cutting dies made?

The development of cutting die technology and manufacturing techniques ensures the most efficient and accurate   die-cut box design . Typically, the package outline is generated by Computer-Aided Design (CAD). This digital drawing is transferred to a piece of hardwood called a template.  The most sophisticated method of drawing the design on the template is to burn it on the wood surface using a state-of-the-art laser cutter.  The introduction of the laser in this process ensures greater accuracy in drawing on the moldboard.  Cutting dies are made using metal strips called rule or steel rule. The cutting rule is shaped into shape using a rule bender, which bends, cuts and grooves the steel into the desired shape.   Multiple cutting rules can be used in the die cutting process. Each rule has its own function and purpose, depending on the complexity of the package.  Some of the most common rule options are. ● Through-cutting: Through-cutting cuts the packagin...

Understanding the Die-cutting Process in Custom Packaging

The die-cutting process is a popular manufacturing technique in the packaging industry. It involves the use of dies used to cut soft materials into various packaging designs and shapes. The ability to produce custom packaging in volume is where the true value of the die-cutting process lies. Die-cut packaging is easier, faster and more cost effective, allowing for the creation of custom packaging on a larger scale.  In this article, we'll explore the die-cutting process and its role in custom packaging.  You will also see.  ● Die-cut boxes explained in detail ● How cutting dies are made ●Die-cutting technology  ● The FEFCO corrugated packaging category  ● Finishing options that complement die-cut box design   Understanding the die-cutting process A cutting die is essentially a giant cookie cutter that is pressed into the material to form the desired shape of the package. Die cutting has come a long way from its origins in the shoe industry during the indust...

Understanding Different Methods of Die Cutting

When it comes to producing a wide range of packaging products, automobile parts, device components, and other similar products, related industries often turn to the die cutting process due to its versatility and flexibility. Die cutting can effectively create different shapes, designs, and patterns in generating numerous products. They can likewise work on a wide array of materials as well as cut in bulk, lowering the overall production costs as well as minimising the time needed to deliver parts and products. Generally, die cutting involves three primary components. These components are the cutting unit, the cutting tool, and the workpiece or the material that will be processed and cut. The cutting tools are often designed according to the die cutting methods that they are intended to perform, while the die inside the cutting unit is utilised for shaping the materials. There are various types of die cutting that can be done to successfully produce the intended products. After all, dif...

Solving the die-cutting dilemma for large packaging needs

When producing packaging materials, a common process used by the industry is die cutting. Die cutting is a process where low strength materials (such as paper, corrugated fiberboard, cardboard, fiber, foil, plastic, etc.) are cut through a die. What makes the die an integral part of the process is its ability to cut pieces with a specified shape. The consistency and accuracy of the die and die cutting process itself allows industries and their respective businesses to maximize aesthetically pleasing and unique packaging products. They can even obtain products with different shapes and profiles and multiple layers of complex cuts. In addition, they can get the packaging materials they need in a very short period of time, as the die-cutting process can produce large quantities of these materials at once. With these benefits, companies that perform  die-cutting processes  can certainly help companies get the packaging materials they need. If you are looking to source a large amou...

C145 Automatic die-cutting and creasing machine with stripping station

C145   Automatic die-cutting and creasing machine with stripping station Product Features C145 machine is a special equipment for die-cutting of high-end color boxes  and color boxes, developed by our company in combination with the superior performance of similar products at home and abroad. This machine uses high-strength paper grippers. The advanced opening gripper mechanism can adapt to various types of cardboard and corrugated paper; the front and rear positioning and side positioning mechanisms ensure the accuracy of die-cutting paper. Equipped with high-precision intermittent mechanism; rapid-action pneumatic clutch and pneumatic lock plate. Using programmable controller and man-machine interface, digital display of the machine's working speed, number of processed sheets, and total running time; the machine's fault display makes troubleshooting operations very convenient. The inverter is used to control the main motor, stepless speed regulation, and stable operation. Th...