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WHAT IS A CORRUGATED BOX?

If you work in the packaging or shipping industry, you probably work with cardboard boxes daily. Corrugated cardboard boxes are one of the core products used to package and ship products of all types around the world, so they are an integral component in several businesses and industries. While you may use them on a regular basis, you probably have never given much thought to where  corrugated boxes  come from or how they are manufactured. It is easy to forget that the boxes you depend on were once trees growing in forests spanning the globe. The process for transforming a tree into corrugated cardboard is actually quite fascinating, and it is more high-tech than you may realize. How exactly is the humble corrugated box made? We’re glad you asked! WHAT IS A CORRUGATED BOX? Corrugated cardboard is an extremely versatile material that is used to protect, display and ship virtually all types of products. It is made using three layers of strong paper known as craft paper, which makes it s

The cause of paper broken after automatic die cutting

In recent years, with the packaging industry is difficult to recruit enough workers, many companies began to use a large number of automatic die-cutting machine. But often die-cutting section of friends reflect that the equipment will appear after a period of time the phenomenon of broken paper, what is the cause of it?   01 in the die-cutting knife knocked out or sawed out of the small mouth is not appropriate (1) small openings mainly in the direction of paper movement, left and right sides can not open or less open a little. (2) The small opening should be opened as far as possible in the finished box can be glued or folded in the inside of the part. (3) If there is a small incoherent hole in the paper, a small hole must be opened in the die-cutting knife in the direction of paper movement on the die-cutting plate, so that the waste paper in the small hole will not fall on the steel plate and be dragged into the creasing line, causing the product to break at the creasing part. (4) I

How to choose a die plate according to the characteristics of the product

In die-cutting industry, die is an essential tool. A die consists of a die-cutting plate and a blade. They are generally used for stamping the desired product shape. There are many kinds of blades used in the die! Today we share with you: how to choose a die according to the characteristics of the product. To sum up, the die should be selected from three aspects of the product, in order: product precision, product output, and product material!   Product precision The error of the mold itself is between plus or minus 0.05~0.2MM! 1. if the product precision is within plus or minus 0.05, three kinds of paint molds can be used: corrosion molds, engraving molds, hardware molds. 2. If the product accuracy is within plus or minus 0.1, please use two kinds of molds: wood mold and plastic mold (of course, the other three are also available, but the cost is higher). If you can't relax the product tolerance, then don't try to use low-cost molds! MYQ1060 Automatic die cutting creasing mach

Problems in the Process of Carton Die-cutting

In the carton die-cutting process, we often encounter many problems, if these problems are not handled well, it will affect the carton printing, causing incalculable losses. Problems in the   carton die-cutting process   are as follows.                                                                               BMY1300  Semi automatic die-cutting and creasing machine   1. poor printing and cutting accuracy With the continuous improvement in the quality requirements of printed cartons, carton packaging design is becoming more and more complex. Complex carton template correspondingly increases the printing and  die-cutting accuracy requirements , in order to maintain the error range of ± 0.15mm, qualified die-cutting machine is essential, while paying attention to the adjustment.   2. the replacement template time is too long Before replacing the carton template needs to do a good job of preparation. With the centerline of the equipment as a reference, you can easily set up accurate di

How are cutting dies made?

The development of cutting die technology and manufacturing techniques ensures the most efficient and accurate   die-cut box design . Typically, the package outline is generated by Computer-Aided Design (CAD). This digital drawing is transferred to a piece of hardwood called a template.  The most sophisticated method of drawing the design on the template is to burn it on the wood surface using a state-of-the-art laser cutter.  The introduction of the laser in this process ensures greater accuracy in drawing on the moldboard.  Cutting dies are made using metal strips called rule or steel rule. The cutting rule is shaped into shape using a rule bender, which bends, cuts and grooves the steel into the desired shape.   Multiple cutting rules can be used in the die cutting process. Each rule has its own function and purpose, depending on the complexity of the package.  Some of the most common rule options are. ● Through-cutting: Through-cutting cuts the packaging material. ● Scores: Instead

Understanding the Die-cutting Process in Custom Packaging

The die-cutting process is a popular manufacturing technique in the packaging industry. It involves the use of dies used to cut soft materials into various packaging designs and shapes. The ability to produce custom packaging in volume is where the true value of the die-cutting process lies. Die-cut packaging is easier, faster and more cost effective, allowing for the creation of custom packaging on a larger scale.  In this article, we'll explore the die-cutting process and its role in custom packaging.  You will also see.  ● Die-cut boxes explained in detail ● How cutting dies are made ●Die-cutting technology  ● The FEFCO corrugated packaging category  ● Finishing options that complement die-cut box design   Understanding the die-cutting process A cutting die is essentially a giant cookie cutter that is pressed into the material to form the desired shape of the package. Die cutting has come a long way from its origins in the shoe industry during the industrial revolution.  Origina

Understanding Different Methods of Die Cutting

When it comes to producing a wide range of packaging products, automobile parts, device components, and other similar products, related industries often turn to the die cutting process due to its versatility and flexibility. Die cutting can effectively create different shapes, designs, and patterns in generating numerous products. They can likewise work on a wide array of materials as well as cut in bulk, lowering the overall production costs as well as minimising the time needed to deliver parts and products. Generally, die cutting involves three primary components. These components are the cutting unit, the cutting tool, and the workpiece or the material that will be processed and cut. The cutting tools are often designed according to the die cutting methods that they are intended to perform, while the die inside the cutting unit is utilised for shaping the materials. There are various types of die cutting that can be done to successfully produce the intended products. After all, dif